Key Purpose
The primary role of the Process Artisan-Mechanical is to implement preventive and autonomous maintenance, provide coaching, mentoring and knowledge transfer of machine operation and maintenance to shift-based teams. Ensure that all documents are updated timely and are clear, legible and accurate The role reports to the Shift Team Leader.
Key Duties & Responsibilities
Maintain, repair and optimise plant and associated devices
Locate plant equipment, spares and relevant documentation and systems.
Optimise plant, process, equipment and systems.
Overhaul spare parts as required to minimize breakdowns.
Perform maintenance.
Plan and prepare the work order.
Resolve and Eliminate Problems.
Monitor completion of maintenance tasks.
Prepare for planned maintainance
Work orders obtained for all planned activities from maintenance controller.
All relevant information obtained to conduct activities e.g. Drawings, manufacturers manual etc.
Spares and tools required are located and obtained.
Jobs prioritized to maximize product quality and plant availability within set maintenance schedule.
Permission to stop plant/ process and time required is negotiated with relevant customers.
Feedback provided timeously to planner/ controller on deviations to schedule and on work to be completed.
Execute planned maintainance activity
Daily, weekly and shutdown activities executed according to schedule.
Plant/ process isolated as per relevant procedures.
Maintenance and repairs carried out as per works order meeting all the quality requirements.
Plant/ equipment/ process commissioned after job and handed over to customer for approval ensuring hygiene hand back is done and documented.
Information collated, documented and feedback provided to relevant customers.
Provide 1st line breakdown support
Failures, problems and deviations investigated and root causes identified, verified and corrective action taken according to procedures.
Spares and tools obtained using the appropriate systems as per work instruction.
Breakdowns repaired with the minimum production downtime.
2nd line support/specialist called in immediately when it is identified that repair cannot be affected without further support.
Report on breakdowns and repairs carried out and completed as per work instruction.
Plant/ equipment/ process commissioned after job and handed over to customer for approval
Information/ feedback collated, documented and provided to relevant customers.
Provide online support to Operators
Shift handovers conducted according to standard process.
All line and equipment specific problems and outstanding work communicated to other shifts.
Active participation in line’s MDWT meetings.
Attend maintenance meetings when on day shift.
Maintain health and safety standards
Statutory planned maintenance activities executed according to schedule.
All relevant Health and Safety legislation complied with.
Unsafe conditions and work practices are identified and actioned.
Relevant safety equipment and protective clothing are utilized.
Hazardous substances are used, handled and disposed off as per procedures.
Health and Safety incidents are reported and actioned as per procedures.
All housekeeping standards are adhered to.
Complete all necessary documentation
All work orders completed and signed off by maintenance controller.
All reporting standards adhered to as per work instructions.
All root course analysis recorded and documented according to required format.
Skills, Experience & Education
Qualifications
Minimum Requirement
Degree or Diploma in Mechanical and Mechatronics Engineering.
Experience
Minimum 2 years of experience in FMCG, bottling or food processing plant.
General
Competencies
Diagnostic ability.
Coaching skills.
Teamwork.
Result and Execution Driven.
Resilient and energetic.
Customer focused.
Contribute to self and Operator development.
Must be a self-starter and be able to work under the pressures
Must have an appreciation for quality and technical standards.
Must be able to carry out mechanical and electrical maintenance work.
Must have good ‘trouble shooting’ skills.
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